10萬就能定制！通過式清洗機實操拆解，3工位+304不銹鋼，省工又省水

　　You can customize it for 100000 yuan! Through the practical disassembly of the cleaning machine, 3 stations+304 stainless steel, saving labor and water

　　做五金、電子、汽車零部件加工的老板們，是不是都有同一個煩惱：工件清洗又費工、又費水，人工清洗效率低，潔凈度還不達標，批量生產(chǎn)時根本跟不上節(jié)奏；買大型清洗設備動輒幾十萬，成本太高，小廠家根本承受不起？今天就給大家嘮個高性價比的解決方案——10萬塊就能定制一臺通過式清洗機，全程自動化操作，不用多雇人，還能省水省電，用大白話+實操拆解，搭配實打?qū)嵉臄?shù)據(jù)，把它的核心優(yōu)勢講透，不管你是小廠家批量生產(chǎn)，還是中型企業(yè)提質(zhì)增效，看完都能少花冤枉錢。

　　Do bosses in hardware, electronics, and automotive parts processing all have the same problem: workpiece cleaning is labor-intensive and water intensive, manual cleaning efficiency is low, cleanliness is not up to standard, and they cannot keep up with the pace of mass production; Buying large-scale cleaning equipment often costs hundreds of thousands, which is too high for small manufacturers to afford? Today, let me talk about a cost-effective solution - you can customize a through type cleaning machine for 100000 yuan, with fully automated operation, no need to hire extra people, and can save water and electricity. Using plain language and practical disassembly, combined with real data, explain its core advantages clearly. Whether you are a small manufacturer producing in bulk or a medium-sized enterprise improving quality and efficiency, you can save money after reading it.

　　先給大家報個實價，不藏著掖著：市面上常規(guī)通過式清洗機，價格大多在15-30萬，而我們這款定制款，僅需10萬就能拿下，比常規(guī)機型便宜30%-60%，而且材質(zhì)、工位、功能完全能貼合你的生產(chǎn)需求，不用為多余的功能付費，對小中型廠家來說，性價比直接拉滿。據(jù)統(tǒng)計，目前市面上70%的小中型零部件加工廠家，都在使用這類高性價比定制款通過式清洗機，既能滿足清洗需求，又能控制成本。

　　Let me give you a real price first, without hiding anything: Conventional through type cleaning machines on the market are mostly priced between 150000 and 300000 yuan, while our customized model can be purchased for only 100000 yuan, which is 30% -60% cheaper than conventional models. Moreover, the material, workstation, and functions can fully meet your production needs, without having to pay for extra functions. For small and medium-sized manufacturers, the cost-effectiveness is directly maximized. According to statistics, 70% of small and medium-sized component processing manufacturers on the market are currently using this type of cost-effective customized through type cleaning machine, which can meet cleaning needs and control costs.

　　這款通過式清洗機，最核心的亮點就是“材質(zhì)扎實、工位齊全、省水省電”，先說說材質(zhì)——全方位采用304不銹鋼打造，可能有老板不知道304不銹鋼的優(yōu)勢，這里給大家用數(shù)據(jù)說清楚：304不銹鋼是國家公認的食品級、工業(yè)級優(yōu)質(zhì)材質(zhì)，耐腐蝕性強，能耐受清洗液的長期浸泡，使用壽命可達8-10年，比普通201不銹鋼清洗機壽命長50%以上，而且不易生銹、不易變形，后期維護成本極低，每年僅需500-800元的保養(yǎng)費用，反觀普通不銹鋼清洗機，每年維修保養(yǎng)費用至少2000元。

　　The core highlight of this through type cleaning machine is "solid material, complete workstations, and water and electricity saving". First of all, let's talk about the material - it is made of 304 stainless steel in all aspects. Some bosses may not know the advantages of 304 stainless steel. Here, we will explain with data: 304 stainless steel is a nationally recognized food grade and industrial grade high-quality material, with strong corrosion resistance and can withstand long-term immersion in cleaning solution. The service life can reach 8-10 years, which is more than 50% longer than ordinary 201 stainless steel cleaning machines. It is not easy to rust or deform, and the maintenance cost is extremely low in the later stage, only requiring 500-800 yuan of maintenance cost per year. On the other hand, ordinary stainless steel cleaning machines have an annual maintenance cost of at least 2000 yuan.

　　再說說它的核心工位設計，全程自動化操作，不用人工干預，工件從進料到出料，一鍵完成清洗、漂洗、吹干，效率直接拉滿。它主要分為3個核心工位+1個隔離工位，每個工位的功能都不一樣，搭配精準數(shù)據(jù)，給大家拆解明白，一看就懂：

　　Speaking of its core workstation design, the entire process is automated without manual intervention. The workpiece is cleaned, rinsed, and dried with just one click from feeding to discharging, and the efficiency is directly maximized. It is mainly divided into 3 core workstations and 1 isolation workstation, each with different functions. With precise data, it is easy to disassemble and understand at a glance:

　　首先是進料傳動部分，工件放在鏈條傳送帶上，勻速進入各個工位，傳送帶速度可調(diào)節(jié)，范圍在0.5-1.5m/min，適配不同大小、不同厚度的工件，不管是小型電子零部件，還是中型五金配件，都能平穩(wěn)傳送，傳送過程無卡頓、無磕碰，工件損壞率控制在0.1%以內(nèi)，比人工搬運清洗，損壞率降低90%以上。

　　Firstly, there is the feeding transmission part. The workpiece is placed on a chain conveyor belt and enters each workstation at a constant speed. The speed of the conveyor belt can be adjusted, ranging from 0.5-1.5m/min, to adapt to workpieces of different sizes and thicknesses. Whether it is small electronic components or medium-sized hardware accessories, they can be transported smoothly without any lag or collision. The workpiece damage rate is controlled within 0.1%, which is more than 90% lower than manual handling and cleaning.

　　第一個核心工位是噴淋清洗工位，也是清洗的關鍵環(huán)節(jié)。這個工位上下各裝有3個高壓噴頭，總共6個噴頭全方位覆蓋，噴頭壓力可達0.3-0.5MPa，能精準沖刷工件表面的油污、鐵屑、灰塵，哪怕是工件縫隙里的頑固污漬，也能一次性沖干凈，清洗潔凈度達99.2%，比人工清洗潔凈度提升60%，而且清洗時間短，單件工件清洗僅需10-20秒，批量清洗效率極高。

　　The first core workstation is the spray cleaning workstation, which is also a key step in the cleaning process. This workstation is equipped with 3 high-pressure nozzles on each side, with a total of 6 nozzles covering all directions. The nozzle pressure can reach 0.3-0.5MPa, which can accurately wash away oil stains, iron filings, and dust on the surface of the workpiece. Even stubborn stains in the gaps of the workpiece can be cleaned in one go, with a cleaning cleanliness of 99.2%, which is 60% higher than manual cleaning. Moreover, the cleaning time is short, with single workpiece cleaning only taking 10-20 seconds, and batch cleaning efficiency is extremely high.

　　清洗工位后面，專門設計了一個隔離工位，很多老板可能會忽略這個工位，但它的作用至關重要——核心是隔離清洗工位和漂洗工位，防止兩個工位的液體串流、交叉污染，確保漂洗的潔凈度，這也是很多廉價清洗機清洗不徹底的關鍵原因。據(jù)測試，配備隔離工位的清洗機，漂洗潔凈度可提升30%，工件合格率提高25%。

　　Behind the cleaning station, a dedicated isolation station has been designed. Many bosses may overlook this station, but its role is crucial - the core is to isolate the cleaning station from the rinsing station, prevent liquid flow and cross contamination between the two stations, and ensure the cleanliness of the rinsing process. This is also a key reason why many cheap cleaning machines do not clean thoroughly. According to testing, a cleaning machine equipped with an isolation station can improve rinsing cleanliness by 30% and increase workpiece qualification rate by 25%.

　　第二個核心工位是漂洗工位，和清洗工位一樣，上下各裝有3個噴頭，采用高壓噴淋設計，噴頭角度可調(diào)節(jié)，能全方位沖刷工件表面殘留的清洗液，確保工件表面無殘留、無水印，進一步提升清洗潔凈度，滿足精密零部件的清洗要求。比如電子零部件、汽車精密配件，經(jīng)過漂洗后，表面無任何污漬和殘留，可直接進入下一生產(chǎn)工序。

　　The second core workstation is the rinsing workstation, which, like the cleaning workstation, is equipped with three nozzles at the top and bottom. It adopts a high-pressure spray design, and the nozzle angle can be adjusted to comprehensively flush the residual cleaning solution on the surface of the workpiece, ensuring that there is no residue or watermark on the surface of the workpiece, further improving the cleaning cleanliness and meeting the cleaning requirements of precision components. For example, electronic components and automotive precision parts, after rinsing, have no stains or residues on the surface and can directly enter the next production process.

　　第三個核心工位是風切工位，也是最后一道工序，主要作用是吹干工件表面的水分，避免工件生銹。這個工位外接壓縮空氣，配備8-10個高壓風嘴，風速可達20-30m/s，能快速吹掉工件表面的水分，吹干效率達98%，工件吹干后可直接打包、入庫，不用額外晾曬，節(jié)省場地和時間，比自然晾曬效率提升8倍以上，還能避免晾曬過程中的二次污染。

　　The third core workstation is the wind cutting workstation, which is also the last process. Its main function is to dry the moisture on the surface of the workpiece and prevent rusting. This workstation is equipped with 8-10 high-pressure air nozzles, with a wind speed of up to 20-30m/s. It can quickly blow away the moisture on the surface of the workpiece, with a drying efficiency of 98%. After the workpiece is dried, it can be directly packaged and stored without additional drying, saving space and time. It is more than 8 times more efficient than natural drying and can also avoid secondary pollution during the drying process.

　　除了這3個核心工位，機器后部還設計了兩個儲液槽——清洗儲液槽和漂洗儲液槽，這也是它省水的核心秘密。兩個儲液槽都配備了三層過濾系統(tǒng)，能過濾掉液體中的油污、鐵屑等雜質(zhì)，過濾精度達50μm，過濾后的液體可通過水泵循環(huán)使用，無需頻繁更換，大大節(jié)省水資源和清洗液成本。據(jù)統(tǒng)計，這款清洗機比普通清洗機省水40%-50%，省清洗液35%-45%，每年可節(jié)省水和清洗液成本1.5-2萬元。

　　In addition to these three core workstations, the rear of the machine is also designed with two liquid storage tanks - a cleaning liquid storage tank and a rinsing liquid storage tank, which is also the core secret of its water saving. Both storage tanks are equipped with a three-layer filtration system, which can filter out impurities such as oil stains and iron filings in the liquid with a filtration accuracy of 50 μ m. The filtered liquid can be recycled through a water pump without frequent replacement, greatly saving water resources and cleaning liquid costs. According to statistics, this cleaning machine saves 40% -50% water and 35% -45% cleaning solution compared to ordinary cleaning machines, and can save 15000 to 20000 yuan in water and cleaning solution costs annually.

　　補充一組實用數(shù)據(jù)，方便老板們參考：這款10萬定制款通過式清洗機，單日可清洗工件8000-10000件，比人工清洗效率提升10倍以上，可節(jié)省3-4名人工，按人均月薪6000元計算，每年可節(jié)省人工成本21.6-28.8萬元；機器功率為15-20kW，每小時耗電量僅15-20度，按工業(yè)用電0.8元/度計算，每小時電費僅12-16元，能耗極低，而且操作簡單，新手培訓1-2天就能獨立操作，不用請專業(yè)機手。

　　Add a set of practical data for the convenience of bosses to refer to: This 100000 yuan customized through type cleaning machine can clean 8000-10000 pieces of workpieces in a single day, which is more than 10 times more efficient than manual cleaning and can save 3-4 laborers. Calculated based on an average monthly salary of 6000 yuan per person, it can save labor costs of 216000 to 288000 yuan per year; The machine has a power of 15-20kW and consumes only 15-20 kWh of electricity per hour. Calculated at an industrial electricity consumption of 0.8 yuan/kWh, the hourly electricity cost is only 12-16 yuan. The energy consumption is extremely low, and the operation is simple. Novices can operate independently after 1-2 days of training, without the need to hire professional operators.

　　總結(jié)來說，10萬就能定制的這款通過式清洗機，堪稱小中型加工廠家的“省錢神器”——304不銹鋼材質(zhì)，耐用省維護；3個核心工位+1個隔離工位，清洗潔凈度高；循環(huán)過濾系統(tǒng)，省水又省清洗液；全程自動化操作，省工又高效，既能滿足批量工件的清洗需求，又能控制成本，性價比遠超常規(guī)清洗機。不管你是做五金、電子，還是汽車零部件加工，這款通過式清洗機都能適配，幫你提質(zhì)增效、節(jié)省成本。大家有任何關于設備定制、工位調(diào)整的問題，都可以直接私信我，一對一為你解答。

　　In summary, this through type cleaning machine, which can be customized for 100000 yuan, can be regarded as a "money saving tool" for small and medium-sized processing manufacturers - made of 304 stainless steel material, durable and maintenance saving; 3 core workstations+1 isolation workstation, high cleaning cleanliness; Circulating filtration system, saving water and cleaning solution; Fully automated operation, labor-saving and efficient, can meet the cleaning needs of batch workpieces while controlling costs, and the cost-effectiveness far exceeds conventional cleaning machines. Whether you are working in hardware, electronics, or automotive parts processing, this through type cleaning machine can be adapted to help you improve quality, increase efficiency, and save costs. If you have any questions about equipment customization or workstation adjustment, you can directly message me and I will answer them one-on-one.